API 521 / API 520 / API 526 · Engineering tool
PSV fire-case sizing (API 521)
Q = 34500 · F · A^0.82
Wetted-vessel pool-fire relief rate and PSV orifice per API 521 / API 520 — heat input, vapor relief rate, and the API 526 letter.
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How it works
A pressure vessel wetted by liquid and exposed to an open pool fire absorbs heat through its wetted surface. API 521 gives the heat absorbed as Q = 34,500·F·A^0.82 (Q in BTU/hr, A the wetted surface in ft², F an environmental factor) — the consolidated form used for screening.
The relief rate is the heat input divided by the liquid latent heat of vaporisation at the relieving pressure, W = Q/λ. The vapor then sets the PSV orifice through the API 520 vapor/gas equation, using the fluid molecular weight, specific-heat ratio, and relieving temperature.
This tool reports the heat input, the vapor relief rate, and the next standard API 526 orifice. Fire-case relief must be checked against the current API 521 edition — including adequate-drainage credit, the actual wetted surface (liquid inventory), and proper fluid properties.
Assumptions & limitations
- Wetted-vessel pool-fire case (not unwetted, jet fire, or cold-side). Environmental factor F accounts for drainage/insulation credit (1.0 bare steel).
- Heat input Q = 34,500·F·A^0.82 BTU/hr (A in ft²) — the API 521 consolidated fire-equation form; verify against the current edition.
- Relief rate W = Q/λ uses the liquid latent heat at relieving pressure; vapor is treated as ideal gas in the API 520 orifice equation with Kd = 0.975.
- Latent heat, k, MW, and relieving temperature are user inputs from a fluid property source; condensable/heavy components need a rigorous evaluation.
Related reading
Companion articles
Safety · Process
Pressure relief and flare systems — a design overview
Relief valves, blowdown, the flare header, the stack, and the high-integrity instrumented layer all answer one question — how does this facility shed pressure and energy safely? This overview joins them into one picture and points to the deep-dives on each part.
Safety · Process
Emergency depressurisation and blowdown — the API 521 15-minute rule
Depressure to 50% of design pressure within 15 minutes — the rule everyone quotes and few derive. Working through where it comes from, how the fire case sets the load, how the blowdown orifice gets sized, and why auto-refrigeration quietly drives your material selection.
Safety · Process
Flare network sizing and API 521 blowdown
Once individual PSVs are sized, the relief load has to land somewhere. API 521 governs the contingency selection, simultaneous relief logic, and depressurisation rate that together determine the flare header, knock-out drum, and stack.
Need a fire-case PSV sizing, a relief and flare system study, or an independent review?
A principal will respond within one business day with an initial fit assessment and a practical next step.